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Tile roofing

Tile Roof Underlayment Replacement: When and How It Is Done in Florida

Tile roof underlayment replacement means lifting the tile, removing the old waterproof layer, installing new underlayment and flashings, then setting the old tile back or laying new tile. It cannot be done over the top. The underlayment stops water that gets past the tile, which is why it often decides when a tile roof needs work.

Your tiles may look fine while the layer under them is tired. Here is how to tell, what the work involves, and how reusing tile compares with starting fresh.

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The basics

What does tile roof underlayment do, and why does it get replaced?

Underlayment is the waterproof layer under your tile. Tile sheds most water, and the underlayment stops the rest. It is often the first layer of a tile roof to wear out.

A tile roof is not waterproof on its own. Tiles overlap and shed water, but rain pushed by wind can slip under them. Ludowici, a clay tile maker, says most problems on tile roofs come from water that moves through the joints between tiles by capillary action (water creeping into tight gaps), by wind driven rain and by runoff. It calls the underlayment critical for that reason.

The Florida Roofing and Sheet Metal Contractors Association (FRSA) also says the underlayment is usually the secondary water barrier on a tile roof. Think of it as the roof under the roof. If it cracks, dries out or tears at a nail, water that gets past a tile has a way into the deck and the attic.

Here is the mismatch. Ludowici expects its tile to last over 75 years and says the underlayment should have a comparable lifespan and quality. In practice, a lot of older Florida tile roofs were built with felt (paper soaked in asphalt) that was never expected to last that long. We could not find a published number of years from a standards body, and contractor numbers vary, so we will not give you one. Your attic and your roof tell you more than a calendar does.

Who this affects: owners of tile roofs that are old, that have leaked, or that have had many tiles repaired. When it matters: after a hard storm, when tiles slide or crack, and before you buy a home with an older tile roof. Where: anywhere in Florida. A Florida roofing company notes that our heat and humidity shorten the working life of these layers. For a wider view, see our guide to how a tile roof replacement works.

Tile looks fine but the ceiling has a stain?

Coastline does tile roof leak diagnosis and repair. Josh usually flies a drone over tile first, and you get a written photo report of what is going on. Coastline Roofing works all over Florida (license CCC1331076).

Call (941) 896-7793 or text your town and a photo.

Warning signs

How do you know tile roof underlayment is failing?

Tile hides the layer that fails, so the clues show up in the attic, on the ceiling and in how the tiles sit.

Stains and drips inside

Ceiling stains, damp insulation and water marks on rafters or trusses point to water getting past the tile. The Florida Division of Emergency Management suggests checking the attic on a sunny day for stains and for light shining through. Our page on finding where a roof is leaking helps you trace it.

Rusty nail tips in the attic

The same state guidance says rusting nails sticking through the roof deck can show a leak around a vent or other opening. Rust means water has been getting in over time, not just once.

Tiles that slip or lift

Tiles that have slid out of line, lifted at a corner or cracked can point to the fasteners and the underlayment under them, one Florida roofing company says. Loose tile also moves with heat, and JLC reports that moving tile can wear the underlayment.

Leaks that return after a repair

If a roofer replaced cracked tile and the stain came back, the water may be getting past the tile and through a worn layer below. Patching tile does not renew the underlayment.

Old, patched roof history

A roof with many repairs, old mortar at the hips and ridges, or past storm damage may have underlayment that was torn during those repairs. Walking on tile can also break tiles and tear what is under them, so skip that. Read walking on a tile roof first.

A musty attic

A damp or musty smell in the attic is a common clue from roofing companies that water has been entering. It is not proof by itself, so a roofer should confirm with an inspection.

Lift and reuse or new tile

Do you reuse the tile when you replace the underlayment?

Either is possible. The tile has to come off in both cases. The choice depends on how much of your tile is cracked, how it was attached and whether a match exists.

You cannot replace tile underlayment from above. Every tile over the work area has to come up. Eagle Roofing, a concrete tile maker, describes a lift and re-lay as careful removal and preservation of the existing tile, usually with complete replacement of the underlayment and most flashings before the tile goes back. Eagle says it can cost about 20 percent less than a full tile replacement, but adds that in most cases you will not save on labor.

Florida's Existing Building Code also sets the rules. Section 706.5, as quoted in a Florida Building Commission staff analysis, allows existing or salvaged tile to be reinstalled, with exceptions: damaged, cracked or broken tile cannot be reinstalled, and rusted or damaged flashings, vents and edgings cannot be reused. The FRSA adds that new or reused tile should not be installed over compromised underlayment.

Reusing tile compared with installing new tile when the underlayment is replaced
QuestionLift and reuse the tileInstall new tile
What happens to the old underlaymentReplaced, along with most flashings (Eagle)Replaced, along with flashings
Tile breakagePrying up good tile can stress nail holes and cause hairline cracks, so some tile is lost (Eagle)Not a factor for the new tile. Old tile is removed and disposed of
Look of the roofReplacement tile may not match weathered tile (Eagle)One new color and profile across the whole roof
Cost and laborEagle says about 20 percent less than full replacement, but labor often is not savedSee our tile roof cost guide
Best fitMostly sound tile, a profile that is still made, little broken tileLots of cracked tile, discontinued profile, or old attachment that needs to change

Our page on tile roof lift and relay goes deeper on the reuse side.

What goes under the tile

What kinds of underlayment go under a tile roof in Florida?

The Florida installation manual allows self-adhered sheets (peel and stick) in one layer, or a two-ply system with a base sheet and cap sheet. Felt-only systems are older.

Underlayment options named in the FRSA-TRI manual and Ludowici's manual
OptionWhat it isWhat the sources say
Single-ply self-adheredOne peel and stick sheet stuck to the deckFRSA-TRI: at least 40 mil thick (a mil is a thousandth of an inch), tested for wind uplift and 90 days of sun exposure, with 4 inch headlaps and 6 inch end laps
Two-ply systemA base sheet fastened or stuck to the deck, plus a cap sheet applied hot, cold, heat welded or self-adheredFRSA-TRI: minimum 40 mil for the cap sheet types listed, base sheet laps and valleys woven
Felt layersAsphalt soaked paperLudowici: two layers of 30 pound felt is its minimum, long track record, does not seal around nail holes, not for long sun exposure
Self-adhered polymer sheetRubberized peel and stickLudowici: seals nail holes, needs good attic ventilation, can be damaged by sun if left uncovered 180 days or more

The FRSA-TRI manual says the pitch of the roof, whether battens (wood strips under the tile) are used, the underlayment and the flashings must be matched, and warns against mixing systems because that can shorten the roof's life. It also says not to install underlayment over a wet surface.

For roofs with battens, it requires pre-formed metal flashings and extra transitional flashings. Valleys are either woven or finished with a 36 inch wide center cut sheet. If you want to compare felt and synthetics, see synthetic underlayment versus felt and how long underlayment can stay exposed.

Rules and process

How does tile roof underlayment replacement work, and what does Florida require?

A permit, the tile maker's approved installation method, a secondary water barrier on covered homes, and removal of the tile to the deck first.

  1. Pull the permit

    Ask your county building department how it treats this work. Our Florida roof permit guide explains what to ask. The permit and the building department inspections are the roofer's job.

  2. Remove tile and old layers to the deck

    Florida's Existing Building Code 706.3 says a new covering cannot go over wood shake, slate, clay or cement tile. Existing layers come off down to the roof deck, per the FRSA's summary of the code.

  3. Check and fasten the deck

    Florida Statute 553.844 says a roof replacement on the homes it covers must include a secondary water barrier and strengthened roof deck attachment. A JLC reroofing story describes renailing the sheathing and replacing rotted boards. A roofer should look at the deck before new layers go on.

  4. Install the underlayment and flashings

    The manual sets laps, fasteners and flashings. Metal at eaves, rakes and valleys goes in with the underlayment, not as an afterthought. Any torn sheet is repaired with like material.

  5. Set the tile and finish hips and ridges

    Tile goes back using mechanical fasteners, foam or mortar per the tile maker's approval. Read foam set versus mortar set to see why that choice matters.

  6. Close out the permit

    The inspection record is your proof that the work followed the code. Keep it with your roof file.

General information, not legal advice

This is general information, not legal advice. Your county building department and your insurer decide what applies to your home. Coastline does not tell you what your policy covers.

If you are weighing a bigger project, our guides on partial roof replacement and the Florida Building Code for roofing are good next reads.

Reviews

What homeowners say about working with Coastline

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"From beginning to end the roof was done in 2 days. One night the crew stayed until 8:00. Each evening before leaving the crew ensured the yard was cleaned. We are so happy, and our roof is beautiful!"
Sharon T.Roof replacement
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"Russell was great to work with. He was prompt in coming out to assess our roof and very knowledgeable. ... The job was complete in 2 days once work began."
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"Josh was especially amazing. He was professional, patient, and took the time to explain everything clearly so I felt comfortable and informed throughout the entire process. You can tell he genuinely cares about his customers and takes pride in his work."
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FAQ

More questions

Can underlayment be replaced without removing the tile?

No. The underlayment sits directly on the deck under the tile, so tile has to come up first. Eagle Roofing describes a lift and re-lay as removing and preserving the tile, replacing the underlayment and most flashings, then putting the tile back. Some tile usually cracks when it is pried up.

Does tile roof underlayment replacement need a permit?

Permit rules differ by county, so ask your building department. Work that uncovers the whole deck is a large job, and Florida's roof replacement rules apply when a roof is replaced. Our permit guide explains how it usually works. A licensed roofer pulls the permit and schedules inspections.

How long does tile roof underlayment last?

We found no number from a standards body. Ludowici says underlayment should have a lifespan comparable to the tile it carries, and a Florida roofer notes heat and humidity shorten working life. Contractor estimates vary widely. An inspection of the attic and the roof is a better guide than a number.

Can I just add a new layer over old underlayment?

The FRSA says tile should not go over compromised underlayment, and Florida's code does not allow a new roof covering over existing clay or cement tile. In practice, that means the tile comes up and the layer under it gets inspected before anything goes back.

What happens to my old tile if I replace it all?

Old concrete tile is often recycled, since saving it slows the job, JLC reports. Tile in good shape is sometimes kept to match neighboring roofs. Florida's code lets salvaged tile be reused for repairs on an existing tile roof if it is the same kind in material and profile.

Get a straight answer on what is under your tile

Coastline can inspect your tile roof and send a written photo report showing the tile, the edges and any sign that water is getting through, so you can decide on a repair or a replacement.

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