The basics
Can solar panels cause a roof leak?
The panels themselves do not leak. The mounts that hold them do, because each one is a hole through your roof that has to be sealed.
Most rooftop solar systems sit on rails, and the rails sit on mounts. Each mount is fastened through the roofing and into the wood below. IronRidge, a maker of solar mounts, describes its FlashFoot2 mount as a flashing, a lag bolt (a heavy screw) and a cap. It says the flashing is 8 by 12 inches and that the seal is built in three tiers: a raised platform that diverts water, a stack that lifts the seal about 1 inch, and a cap that covers the seal. The company says the mount passed a wind-driven rain test, TAS-100.
That is one well-designed part. The roof still depends on the installer setting it right: flashing in the correct place under the roofing, the bolt landing in a rafter, and the seal sound. A typical home array has dozens of these mounts, plus wiring that has to pass through the roof or wall somewhere. More holes means more chances for one to leak.
Who it affects: any homeowner with panels on a shingle, tile or metal roof. When it shows up: often after the first heavy or wind-driven rain, but also years later when a seal ages. Where: around the mounts, wiring openings and the edges of the array.
Coastline Roofing repairs and replaces roofs. We do not install or service solar panels, so this page covers the roof side and points you to the right people for the rest.