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Flat roof coatings

Flat Roof Coating in Florida: When Does It Work?

A flat roof coating is a liquid layer, usually acrylic or silicone, rolled or sprayed over an existing roof to shield it from sun and water. It works only on a roof that is still sound, dry and draining. Over wet insulation, active leaks or ponding, it hides problems instead of fixing them.

Someone offered you a coating, or you saw one advertised for your flat roof. Before you say yes, here is what a coating can and cannot do.

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The basics

What is a flat roof coating?

A flat roof coating is a liquid that dries into a waterproof, sun-reflecting skin over the roof you already have. It is a way to renew a sound roof, not a new roof.

The Roof Coatings Manufacturers Association (RCMA) says a coating becomes "the first layer of UV and waterproofing protection for the roof." It is rolled or sprayed on, then cures into one continuous layer. The RCMA says almost all types of roofs can be coated, with ballasted and gravel-surfaced roofs the usual exceptions.

The two coatings you will hear about most are acrylic and silicone. A Florida Roofing and Sheet Metal Contractors Association (FRSA) technical article by an APOC product manager also lists asphalt-based aluminum coatings and SEBS coatings. The same article says some roofs can't be coated at all, and others can be coated only if certain conditions are met.

Why do homeowners and building owners ask about coatings? A coating skips the tear-off. The FRSA article says a reinforced coating restoration is usually less costly and takes less time than tearing a roof off. That is a real advantage on a roof that qualifies. The trouble is that many roofs that get quoted a coating do not qualify.

This page explains how coatings work so you can judge a quote. If you want to know what shape your flat roof is in, a roofer can look at it and write up what the photos show. See our flat roofing page for what Coastline does on low-slope roofs.

Not sure what shape your flat roof is in?

Coastline can inspect a flat or low-slope roof and give you a written photo report of what we see. Josh reviews every job. Then you can decide with facts whether a repair, a coating quote or a replacement fits. Coastline Roofing works all over Florida (license CCC1331076).

Call (941) 896-7793 or text your town and a photo.

Acrylic vs silicone

What is the difference between acrylic and silicone roof coatings?

Acrylic is a water-based coating that does not like standing water. Silicone is built to handle it. Each has limits on what it can go over.

The clearest side-by-side comes from one manufacturer's own data sheets. Gaco's acrylic (GacoFlex A47) and silicone (GacoRoof GR16) sheets are public. Other brands differ, so use this as an example of how the two types behave, not as a spec for your roof.

Acrylic and silicone coatings, from one manufacturer's data sheets (Gaco A47 and GR16)
What mattersAcrylic (A47)Silicone (GR16)
Intended useMaintenance coating over a surface that is sound but worn from normal agingProtective coating to seal and repair existing roofs
Standing waterNot intended for surfaces prone to ponding waterSheet says it withstands ponding water
Goes overFoam, aged asphalt, metal, aged single-ply, existing coatingsMetal, aged asphalt, concrete, aged single-ply
Never overExisting silicone coating; gravel-surfaced built-up roofsIndividual asphalt shingles
White surface reflectance0.85 new, 0.75 weathered85 percent (white)
PrepSound surface; some metal needs primerRoof must be clean and dry; adhesion test kit gives results in 24 hours

Reflectance is the share of sunlight a surface bounces back. 0.85 means 85 percent. A Department of Energy and Lawrence Berkeley National Laboratory guide says light-colored roofing typically reflects 55 to 90 percent of sunlight, while most dark roofing reflects only 5 to 20 percent.

Two more details from the Gaco sheets matter in Florida. The silicone sheet says silicone over aged asphalt must be white, because other colors can blister and fail. It also says aged asphalt calls for a bleed-trap base coat to help keep oils from the old roof from bleeding through. And the acrylic sheet says never to put acrylic over an existing silicone coating, so what is already on your roof decides what can go on next.

Good candidates

When does a flat roof coating make sense?

A coating is a fair choice when all four of these are true.

The roof is sound

The Gaco acrylic sheet limits its use to a membrane that is sound but worn from normal use and aging.

The insulation is dry

The FRSA article says that if more than 20 percent of the roof insulation is wet, the owner should be offered a reroof. Moisture is found with an infrared scan, nuclear or capacitance testing, or core cuts.

Leaks were found and fixed first

The RCMA says coatings may seal pinhole leaks, but the roof should be properly repaired and dried before coating. The FRSA article adds that coating a whole roof without finding the source is not a long-term fix.

Water drains off

The RCMA says roofs should drain properly. Some coatings are designed to handle ponding, and some are not. Fixing the drainage comes first. See our guide to flat roof drains and scuppers.

Warning signs

When does a coating hide problems instead of fixing them?

A coating hides problems when it goes over wet insulation, active leaks, ponding water or a roof that is already worn out.

A coating is a thin film. It can't dry out a wet roof, and it can't find a leak. Here is where it goes wrong.

Wet insulation sealed in

The Gaco silicone sheet says to let the roof dry completely after cleaning, "to prevent blistering," and to check that residual water has dried before coating. Water trapped under a coating has nowhere to go, so the sun heats it and it pushes up as blisters. The Florida Building Code, Existing Building, Section 706.3 says new roof coverings can't go over a roof that is water soaked or has deteriorated. The rule also calls for tear-off when a roof has two or more layers already.

Leaks that were never traced

The FRSA article is blunt: coating an area without finding the leak source "is not a long-term solution." It says to find leaks first and repair them with reinforcement, such as fabric and sealant, because a reinforced repair performs far better than an unreinforced one.

Ponding the coating can't handle

The Gaco acrylic sheet says plainly that it is not for surfaces prone to ponding water. Silicone tolerates standing water, but that does not make ponding harmless. Our guide on ponding water on a flat roof covers why the water collects and what fixes it.

A roof that is past its life

If the surface is cracking like dried mud, the roof may be past the point where a coating helps. InterNACHI, the home inspectors' association, defines alligatoring as aged asphalt that has lost its volatile oils to sun and solar radiation. Read alligatoring on a flat roof before you accept a coating quote on a roof that looks like that.

A coating also can't add back what age has taken. When the membrane is splitting, see flat roof splits and cracks and compare it with a replacement in the best flat roof material for Florida guide.

The process

How is a flat roof coating applied?

A proper coating job is mostly preparation. The coat itself goes on last.

  1. Test the roof first

    The FRSA article lists infrared scans and other non-destructive tests, plus a walk of the whole roof with photos. Core cuts, which are small samples taken out of the roof, can confirm moisture and show how many layers are there.

  2. Repair the leaks and openings

    Open seams, tears and flashings get fixed so water cannot blow in under the membrane while the roof is cleaned. Repairs must dry before coating.

  3. Clean the roof

    Gaco's silicone sheet says to remove debris, pressure wash and let the roof dry completely. The FRSA article says a garden hose alone will not remove grime. Algae and mildew get treated before coating.

  4. Test the bond

    The FRSA article says peel testing should be done before bidding. Gaco sells an adhesion test kit that shows results in 24 hours. If the bond is poor, the roof needs a primer.

  5. Apply the coating in coats

    Gaco says multiple coats are needed to build a continuous membrane. Its silicone sheet gives a heavily textured roof three to four coats to reach 22 mils of dry film. A mil is one thousandth of an inch.

  6. Pick a dry weather window

    For water-based coatings, the RCMA says the air should be at least 50 degrees Fahrenheit and rising, with no rain expected for 24 hours.

That last step is a real Florida problem. The FRSA article notes that Florida skies can unleash unexpected showers and wash away uncured coatings. Summer afternoon storms mean a good contractor watches the radar before opening a bucket.

Lifespan and cost

How long does a flat roof coating last, and when is replacement the better call?

The RCMA says a properly applied coating can extend roof life up to 10 years or more. It depends on the coating, the conditions and how thick it was applied.

InterNACHI's life expectancy chart lists aluminum coating at 3 to 7 years. The RCMA says most coatings can be renewed as they wear. So a coating is not a one-time fix. It is a maintenance cycle that has to be planned and paid for again.

Dirt matters here, too. The Department of Energy and Lawrence Berkeley National Laboratory guide says a dirty cool roof reflects less sunlight, though annual cleaning can restore up to 90 percent of the starting reflectance.

Replace instead of coating when the insulation is wet, the roof has several layers, the membrane is splitting, or the same spot keeps leaking. Coastline's flat roof work is TPO, and the choice comes after a look at the roof. We do not set a price in an article. The flat roof cost guide shows what shapes it, and the flat roof lifespan guide shows how long each type tends to last.

A fair question to ask any contractor

Ask to see the moisture test results and the adhesion test before you sign. If neither was done, the quote is a guess about what is under the coating.

Reviews

What homeowners say about working with Coastline

★★★★★
"From beginning to end the roof was done in 2 days. One night the crew stayed until 8:00. Each evening before leaving the crew ensured the yard was cleaned. We are so happy, and our roof is beautiful!"
Sharon T.Roof replacement
★★★★★
"Russell was great to work with. He was prompt in coming out to assess our roof and very knowledgeable. ... The job was complete in 2 days once work began."
Bryan S.Roof replacement
★★★★★
"Josh was especially amazing. He was professional, patient, and took the time to explain everything clearly so I felt comfortable and informed throughout the entire process. You can tell he genuinely cares about his customers and takes pride in his work."
Madison T.Roofing customer
FAQ

More questions

Is silicone or acrylic better for a flat roof in Florida?

It depends on the roof. Gaco's silicone data sheet says its silicone withstands ponding water, while its acrylic sheet says that coating is not for surfaces prone to ponding. Silicone also cannot be covered by acrylic later. A roofer should match the coating to the roof's drainage, material and what is already on it.

Can you coat over a leaking flat roof?

Not until the leaks are found and repaired. The RCMA says the roof should be properly repaired and dried before coating, and the FRSA article says coating without finding the source of a leak is not a long-term solution. Repairs also have to dry fully before the coating goes on.

How do you know if a flat roof has wet insulation?

You test for it. The FRSA article lists infrared, nuclear, vectoring and capacitance testing, plus core cuts. A stain on a ceiling is a clue, but it does not show how far the water has spread. If more than 20 percent of the insulation is wet, the article says the owner should be offered a reroof.

Does a white roof coating lower cooling costs?

It can help. The RCMA says reflective coatings can reduce heat energy costs, and savings depend on location, insulation and electricity costs. Dirt cuts the effect over time, so reflectance drops between cleanings.

Can you recoat a flat roof coating?

Yes, in most cases. The RCMA says additional coating can be applied as the coating wears away. Check what type is on the roof first, because Gaco's acrylic sheet says never to apply acrylic over existing silicone.

Does Coastline apply flat roof coatings?

It depends on the roof. Coastline looks at it first and gives you a written photo report of what it needs, so you can see whether a coating would make sense or whether the roof needs repair or replacement.

Get a straight answer on your flat roof

Tell us where the roof is and what it is doing. We will look at it and send a written photo report, so the next step rests on what is really there.

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